Engineered
for Production.
Capabilities — Engineering
Engineering that starts before the first part is made.
Frontier’s in-house engineering team works alongside customers before the first part is made. From design review to process planning, our engineers help identify potential issues early and set programs up for a clean path to production.
48
Hour rapid response
Rapid solution and prototyping response for emergency situations
100+
Years of engineering Experience
Engineering team offers a vast array of engineering experience for different solutions
150+
Delivered Projects
Large scale projects completed to our customers on time with satisfactory results
Engineering Services
Six core engineering disciplines, embedded in our process- so the work moves from concept to physical solution seamlessly.
Design for Manufacture
Reverse Engineering
Value Engineering
FEA & Engineering Analysis
Prototyping to Production Solutions
Manufacturing and Field Services Engineering Support
Tools & Standards
The platforms we work in and the standards we hold to.
Our engineering team works in the platforms your team already uses, on the standards your program already requires. We import CAD directly from your tools, hold GD&T to ASME Y14.5, and manage drawing release and revision control with the same rigor as our quality system.
- Solidworks (Primary CAD System)
- FEA via Solidworks Simulation
- 3D Model Inspection and Scanning
- Step/IGES/Parasolid Import
- Drawing Package and Revision Control
- PE Stamping Available
Equipment & Capacity
The machines behind the work — a modern CNC, forming, and cutting floor across our Brewton and Theodore facilities.
OKK
2013
HM1000S
Hori
Travels
41 X 35 X 39
4th Axis
Yes
HP
35
Taper
50
Tools
60
Max RPM
10000
Part Cap.
6000
Thru spindle cooling 1500psi, High Speed Milling
AWEA
2021
SP-3016
Vert
Travels
120 X 63 X 30
HP
35
Taper
50
Tools
60
Max RPM
6000
AWEA
2015
VP2012HD
Vert
Travels
79 X 47 X 30
4th Axis
YES
HP
35
Taper
50
Tools
40
Max RPM
60
Part Cap.
8000
Thur spindle cooling 300psi, Right Angle Head
AWEA
2024
VP-3012
Vert
Travels
118 X 47 X 30
HP
35
Taper
50
Tools
40
Max RPM
6000
DNM
2024
750L5011
Vert
Travels
85 X 30 X 25
HP
20
Taper
50
Tools
30
Max RPM
8000
HAAS
2024
VF-4
Vert
Travels
50 X 20 X 25
HP
30
Taper
40
Tools
20
Max RPM
8100
HAAS
2001
VF-3
Vert
Travels
40 X 20 X 25
HP
30
Taper
40
Tools
20
Max RPM
8100
DAEWOO
1997
Puma 200C
Hori
Travels
16 X 12 16
Live Tools
No
Sub-Spindle
No
Chuck
8"
Max Bar Dia
2.6
Max RPM
4000
Part Cap.
1200
FEMCO
2019
HL-55S 1250
Hori
Travels
28 X 24 47
Live Tools
No
Sub-Spindle
No
Chuck
15"
Max Bar Dia
4.6
Max RPM
2500
FEMCO
2019
HL-55S 1250
Hori
Travels
28 X 24 47
Live Tools
No
Sub-Spindle
No
Chuck
15"
Max Bar Dia
4.6
Max RPM
2500
ADIRA BRAKE PRESS
2021
PA022040
TONS
220
Travels
14" X 14'
ACCURPRESS BRAKE PRESS
2019
750012
TONS
500
Travels
13.25' X 12'
LEMAS ROLLER
2018
TR 16014
TONS
NA
Travels
NA X 4'
MITSUBISHI
2018
ML3015SR-F40(S)
PSI
NA
Travels
122 X 61 X 5
HP
NA
MITSUBISHI
2023
ML4020GX-F100(D)
PSI
NA
Travels
161 X 82 X 4
HP
NA
MULTICAM PLASMA TABLE
2015
PSI
NA
Travels
HP
NA
MULTICAM ROUTER TABLE
2016
5000 SERIES
PSI
NA
Travels
288 X 60 X 7.5
HP
20
MILLER
1
PA2200SS-70"
Length
120"
Width
60"
ROBOT ARM
NEW THEO BLAST BOOTH
2025
LENTH
40'
WIDTH
20'
HEIGHT
20'
NEW THEO BLAST BOOTH
2025
LENTH
46'
WIDTH
20'
HEIGHT
20'
65K KONECRANES LIFTTRUCK
2022
SMV30-1200C
Related Markets &
Capabilities
Explore other markets and capabilities where Frontier’s expertise makes the difference.
faq
Common questions from managers — answered before the kickoff call.
What manufacturing processes are you experienced with?
CNC machining, laser/plasma cutting, sheet metal forming, TIG/MIG/Flux welding, CNC routing, rolling, robotics.
Can you integrate with our internal engineering or production teams?
Absolutely, Frontier has partnered with several other engineering groups in the past to develop large scale solutions.
Do you offer on-site engineering assessments?
Yes, frontier commonly makes site visits for assessment and feedback of possible solutions.
What industries does your engineering team support?
Frontier supports a large group of industries through all of the company’s verticals including Wind energy, Oil and gas, transportation, rail, and aftermarket solutions.
Ready to get started?
Frontier has two full-service facilities in Alabama, 30 years of precision manufacturing experience, and the capacity to take on large scale projects.